Technological advancement has completely reshaped the world of manufacturing. From how things are made, to the level of speed and accuracy that can be achieved, bespoke engineering has quickly become an essential production process.
This is especially true for industries such as aerospace and biomedical, where achieving dimensional accuracy and high integrity are paramount. Bespoke engineering is also a key component of more technologically astute sectors.
Companies from all industrial sectors need to reshape raw material into smaller, more refined parts. To do this more efficiently, they turn to bespoke precision engineering suppliers, such as EGL Vaughan.
What is Bespoke Engineering?
Before we delve into the advantages of bespoke precision engineering, we’ll first of all define what it actually means and entails. Put simply, it is the process of using computer aided design (CAD) and computer aided manufacturing (CAM) to create parts and components that conform to tight specifications.
The process works by using computer controlled machinery to manufacture products according to specific drawings and instructions that are inputted into the system by CAM or CAD programs. Once this has been done, the machine will use various tools to shape and cut away at the raw material to ensure that the item matches the specifications perfectly.
This level of accuracy is one of many benefits that bespoke engineering can offer. Here are a few more:
Reduced Human Error
Before bespoke precision engineering became the norm, the manufacturing process was carried out by highly-skilled workers. The fact that humans are not totally infallible means that from time to time there could be errors in the work that was carried out. This is completely eliminated by using precision or bespoke engineering.
The process also brings greater repeatability to many engineering tasks and there is little to no need for human supervision, since modern-day CNC machines are able to take care of even the most complicated tasks with ease. Because the series of cuts are planned before machining even takes place, any potential pitfalls can easily be spotted and fixed – potentially saving a lot of time and money further down the production line.
Raw materials can be extremely expensive, meaning any errors can significantly increase costs. This is especially the case where products are being produced en-masse.
The use of bespoke precision engineering and computer-aided manufacturing enables operators to plan out their cuts on-screen and find the precise orientation that requires removing the least amount of raw material. Because the core function is the subtraction of materials, the scope for waste can be immense. Precision engineering helps reduce this considerably, something that leads to significant savings while also being kinder to the environment.
The bespoke precision engineering process is highly automated and can operate with very little human intervention. Because of this, manufacturers need to depend on fewer people to process orders. This in turn will lead to lower production costs and improving the overall efficiency of the factory floor. Of course, skilled engineers are still required to operate the advanced machines and systems.
Since bespoke precision engineering deals with machinery that uses computer-animated drawings that interpret often complicated blueprints, the process can easily outperform humans in terms of accuracy, speed and overall output. Machines can also perform for longer hours, even overnight, so there is a lot more scope for productivity.
Given that the use of machinery allows for the performance of repeatable tasks with speed and precision, the reduced turnaround time it offers allows companies to meet market expectations and achieve sustainable growth. It also allows businesses to take on work with tighter deadlines than they usually would be able to.
Bespoke precision engineering saves companies a lot in terms of labour and energy costs. Its comprehensive nature leads to reduced waste material, less labour and a lower chance of error – saving a lot of time and money.
The cost savings that are enjoyed by the manufacturer will inevitably be passed onto the client as well, as they strive to remain competitive in the market. As new technologies are continuously being discovered, this will undoubtedly lead to even more efficiencies that lower costs and improve productivity.
Production of Unique Parts
As the name suggests, bespoke precision engineering makes it possible to create highly complicated and unique components. A lot of manufacturing clients will often have drawings and ideas but aren’t quite sure how to put everything together. Others may not even be sure what their requirements are.
The machines involved in the engineering process allow for the creation of components that require intricate detailing and pinpoint accuracy. The manufacturer will also be able to effortlessly tailor their service to match the requirements of their clients.
All in One Service
Suppliers of bespoke precision engineering are able to fulfil highly specialised requirements from their clients right the way through the process – from the initial enquiry to delivery of the finished item. The service they offer includes designs from manufacturing, machining and the assembly of parts if necessary.
A highly-skilled manufacturer will also provide additional services such as reverse engineering as standard, meaning you can even mass-produce components if you don’t have precise instructions or blueprints. It is this end-to-end service that makes bespoke engineering the most efficient way of producing parts and components.
On top of this, a bespoke precision engineering provider will be able to satisfy your manufacturing requirements if you can only provide a physical sample of the item. This comes in handy when the component was previously made by casting, which has since been lost or discontinued. By bringing in a sample, the engineer will be able to use reverse engineering techniques to deconstruct the part and determine if it can be efficiently recreated.
Why Work with EGL Vaughan
Now that you understand the main benefits of bespoke precision engineering, the next objective is to choose the right manufacturer. With so many options available, it’s important to understand what makes a reliable supplier.
Here at EGL Vaughan, we have an unwavering commitment to providing the highest-quality service. We have robust procedures in place to ensure that everything we create is built to stand the test of time – something that is extremely important in industries where components are exposed to the elements.
We believe in forging lasting relationships with our clients, meaning we ensure we’re available to offer advice and support throughout the entire process, whenever we are needed. It is this commitment to customer service that encourages our clients to come back to us time and again.
If you’re looking for bespoke precision engineering services, request a quote today or contact us for more information.